Another Year to Remember or Another Year to Forget? 2021 in Review

Another Year to Remember or Another Year to Forget? 2021 in Review

Looking back on 2021, one thing is clear: the lumber and wood products industries, like much of America and much of the world, is still contending with the impact of the COVID-19 pandemic. 2021 was a year in which lumber prices skyrocketed and then dropped. It was a year of unpredictable financial dynamics that saw industry leaders facing unique challenges, seizing new opportunities, and trying to catch up to demand. It was, in short, a topsy-turvy year. Let’s look back.

Coming out of a legacy of loss
In 2020, the forestry sector was contending with an estimated loss of $1.1 billion. In addition to shutdowns due to the pandemic, disasters such as wildfires in the west and Hurricane Laura in the southeast wreaked havoc. Workers remained at home. Nobody was harvesting logs to be cut into lumber. Some mills remained closed. Those that opened needed to implement new safety protocols and acquire personal protective equipment. Some had to cut back production as workers got sick.

But at the same time, home buying boomed as consumers with money to spare left cities for the suburbs seeking a second home or a new remote working situation with space for the family to spread out. Others stayed in their existing houses but built home office additions or took care of long-delayed renovation and expansion projects. Restaurants, meanwhile, were busy building outdoor dining areas. These trends continued in 2021.

Easy Money
Driving demand, at least in part, were historically low interest rates and a flow of easy money as people tapped their 401(k) accounts to fund renovations and snap up new homes. One result was that the price of lumber soared from approximately $400 per thousand board feet in February 2020 to an all-time high of over $1,600 in early May 2021. When prices reached 300% above pre-pandemic levels, buyers balked. By summer, prices bottomed out, bringing buyers back into the fold – which helped drive up prices again.

Meanwhile, the escalating value of lumber saw an increase in theft. As thieves hit more and more job sites, companies sought to increase security. Police in several states warned contractors not to purchase lumber off Craigslist and Facebook Marketplace due to an increased chance of it being stolen.

Uncertainty and opportunity moving forward

Throughout 2021, experts monitoring the wood products and home construction industries sought to explain the reasons for undersupply. Many pointed to industry-wide misreadings regarding the economic impact of COVID-19 restrictions, combined with a ten-year period of under-building of new homes.

Today, these experts expect a new price level for 2022 of approximately $600 – but uncertainty abounds. Factors that could potentially impact the price include labor shortages, recent flooding in Canada affecting the transportation system, the US doubling its tariffs on softwood lumber, low interest rates that make housing more affordable, and warm temperatures in the US that enable homebuilders to keep building.

As it stands as of this writing, projections for 2022 suggest that supply chain challenges will persist and the US will not hit 2 million housing starts – due primarily to a lack of production capacity, low availability of lots, and higher cost of building materials. But on the bright side, these same projections suggest no recession for the coming year, an unemployment rate that will continue to go down, productivity increases due to hybrid work models, interest rates that will not exceed 4%, and a US South that will continue to be an attractive migration area.

So, was 2021 a year to remember or a year to forget? And what about 2022? The picture may be mixed, but no matter what the future holds for our industry, we at Crow are ready to support you and your operation. Give us a call (503) 213-2013 or email us to help your business grow in 2022.

 

Is Your Fabricator All That? Three Keys for Measuring Value.

Is Your Fabricator All That? Three Keys for Measuring Value.

At Crow, one of our goals is to be the first-place mills turn to improve their operations. Traditionally, we’ve pursued this goal by providing capital and maintenance project support services. Now – after acquiring Automation Industries Corporation (AIC), now Miloptic – we’ve added custom metal fabrication to our portfolio of offerings. Custom fabrication is an art – one that requires more than machines and technology for bending, forming, and cutting. Thus, as part of this acquisition, we were particularly pleased to incorporate many talented people with years of fabrication skills into the fold at Crow.

If you are looking for a metal fabricator, you might want to learn from our own acquisition experience. Here are three key points to consider to make sure your fabricator can deliver the value you expect.  

1. Equipment and materials

Does your fabricator have top-of-the-line equipment such as welders, millers, and CNC machines? And do they utilize the highest quality materials and alloys?

As a metal fabricator, it is important to supply precision metal products, heavy structural steel and plate fabrication, and sheet metal. A good fabricator offers services such as cutting, fitting, welding, testing, finishing, painting, and assembly.

 

2. Engineering skills

Does your fabricator have skilled engineers that pay attention to details and ensure that the equipment and parts are made specifically for your application?

Offering added services such as engineering and custom design to the fabrication is a plus. Make sure the fabricator has designers who work from any standard engineering drawings or plans and provide industrial design services.

3. Installation and turn-around

Can your fabricator install and deliver with a short turnaround?

If a project requires both fabrication and field installation, choose a fabricator that has the capabilities to tackle many types of projects as well as emergency repairs, training, and calibration. Also, keep in mind that choosing a fabrication shop that is centrally located will allow you to have more control of your products and lead time.

If you need conveyor modifications, hoists, catwalks, platforms, safety upgrades, and other fabrications for your expansion plans, be sure to tap the kind of expertise that can help you avoid mistakes, minimize costs, and ensure success.

Give us a call (503-213-2013) or email us (inforequest@crowengineering.com) to schedule a consultation and understand your fabrication needs.

Improving productivity with PLC programming

Improving productivity with PLC programming

If you need to upgrade or improve your PLC systems, start by collecting detailed field notes of equipment, wiring, functions, etc. This will give you a detailed list of components that need to be supported by your PLC systems as well as catalog of necessary parts such as new control processors, modules, remote racks, motion control components, network switches, console components, and more. Another essential task to do before the configuration of an automated control system is PLC programming.
Read more about how your operation can improve productivity with PLC programming

 

Improving productivity with PLC programming

In simple terms, a Programmable Logic Controller (PLC) is a robust computer with a microprocessor – but without a keyboard, mouse, or monitor. It is used to control industrial equipment and monitor condition states regarding temperature, moisture, dust, and more.

A PLC uses protocols and ports to communicate with other systems. After receiving information from connected input devices and sensors, the PLC processes the data and triggers required outputs per pre-programmed parameters. Based on these inputs and outputs, the PLC monitors and records runtime data regarding machine productivity, temperature, and other parameters. It can also generate alarms when machine failure occurs and initiate automatic start and stop processes – just to name a few capabilities.

To interact with a PLC, users require a Human Machine Interface (HMI). These can take the form of touchscreen panels or simple displays that allow users to input and review PLC information in real time.

When Crow works with clients seeking to improve or upgrade their PLC systems, the first activity we propose is to conduct a PLC assessment to collect detailed field notes for equipment, wiring, functions, etc. The result of such an assessment is a detailed list of components to be supported by the new PLC system – along with a list of necessary parts such as new control processors, modules, remote racks, motion control components, network switches, console components, and more.

The critical importance of programming

Another essential task is PLC programming. A PLC program consists of a set of instructions, which represent the logic to be implemented for specific industrial projects and applications. At Crow, our PLC specialist and skilled industrial electricians provide essential programming services for new PLC, HMI, and motion control systems. We study existing programs to replicate functionality, write new logic based on existing systems, and design new HMI applications to replace existing implementations.

Proper PLC programming is essential for making equipment and operations faster, more efficient, and more cost-effective. Program functions include initiating the conditions for starting a specified task, executing interruptions, and handling errors. When programmed correctly, PLCs play a critical role in enabling automation, minimizing power consumption, increasing system control, keeping records, and redistributing the available workforce to increase productivity.

Our PLC specialists also have the skills and assistance of our engineering group at their disposal. They can quickly order up needed drawings (layout drawings, control power drawings, or I/O drawings to detail device connections to new PLC) or request project management to ensure vendors and contractors are on track and deadlines are met. We also have the resources to commission equipment – and we always stick around to train technicians and operators on how to get the most out of the new system.

Why a PLC upgrade?

If you deal with reoccurring equipment nuisance issues daily, there’s a good chance these can be resolved through minor changes in your PLC Logic. Your personnel may consider these nuisances to be a simple fact of life – but with some critical observations and the right information, Crow can help you illuminate the underlying cause standing in the way of improved productivity and operational efficiency.  

Let’s say you have a minor issue that causes your line to stop five times a day with a loss of two minutes each stop. Maybe this seems like something you can live with – but, assuming a seven-day operation, you’d lose 60 hours of production per year. When your PLC is not working properly or is down, your machines stop running – causing delays that reduce productivity and cut into revenues. Crow can help. Call (503-213-2013) or email Crow (inforequest@crowengineering.com) to schedule a consultation. Our PLC specialists can provide an assessment, programming, and recommendations to improve your process.

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